Batman LE - Part 7

 Nearly finished cutting out the HERBERT letters and we have a problem!

About to cut the last letter but back down the track we had to stop cutting the B letter as the middle part of the right segment was about to break off - bugger!

Batman LE - Part 6

For this session we are back to the name plate.

Prepping to drill pilot holes in every segment of each letter.

Batman LE - Part 5B

 

Here is the nameplate with cutting template stuck on ready for cutting out on the scroll saw.

Batman LE - Part 5A

In this session we will prepare the name plate for cutting out on the scroll saw.

This is a A3 bat that requires a A3 printer to print the templates. Fortunately I have a Canon A3 printer downstairs in my study. Too lazy to go downstairs to to collect the template printout I managed to squeeze the thing onto A4 paper to print out here on the balcony Canon A4 printer.

Batman LE - Part 4

This is where we downed tools  two days abo  to cut in the last session because I couldn't go any further. How come?

Batman LE - Part 3

From the last session we are going to cut out the name plate window.

Batman LE - Part 2

In this session we are going to align the middle layer LED panel with the front and screw it down.

While lining up I noticed some some of the curves on the LED panel needed a bit more trimming so did most of that on the 8" band saw and finished off on the scroll saw. Here I've cleaned up the edges with a 1/2 round metal file - not rasp.